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Space-Saving Collapsible Stacking Stillage Racks

Foldable Stillage & Stacking Racks: Versatile Industrial Storage Solution

Foldable Stillage & Stacking Racks are robust, space-efficient storage and transport systems engineered for industrial logistics, warehousing, and manufacturing. Combining collapsible design for empty storage and stackable functionality for loaded use, they redefine operational efficiency across diverse sectors. Crafted from premium mild steel Q235 with anti-corrosion finishes, these racks balance heavy-duty performance and long-term durability.

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Space-Saving Collapsible Stacking Stillage Racks


Overview


The Foldable Stillage & Stacking Racks are a game-changing industrial storage and transport system engineered for modern warehousing, logistics, and manufacturing sectors. Crafted from premium mild steel Q235 with advanced anti-corrosion finishes, these racks seamlessly combine collapsible design for empty storage and stackable functionality for loaded use—redefining operational efficiency. Capable of multi-tier storage with a static load capacity ranging from 800kg to 2000kg, they save up to 70% of space when folded, making them ideal for businesses seeking to maximize storage density without compromising durability. Compliant with ISO 9001 and AS 4991 standards, these racks ensure safety and reliability across diverse industrial applications.


Core Advantages


Exceptional Space-Saving with Collapsible Design

When empty, the racks collapse to a height as low as 140mm, reducing storage footprint by 70% compared to fixed racks. This feature is a game-changer for warehouses with limited empty storage space, allowing efficient nesting and minimizing clutter.


Heavy-Duty Durability & Corrosion Resistance

Constructed from high-strength mild steel Q235/Q355, the racks offer robust performance for heavy loads. Multiple surface treatment options—including hot-dipped galvanizing, epoxy powder coating, and electro-zinc plating—ensure long-term resistance to rust, scratches, and wear, extending lifespan to 5–8 years for outdoor/humid use.


Multi-Tier Stacking Stability

Designed for safe stacking of 3–6 loaded layers, the racks feature robotic-welded joints and cup-shaped stacking connectors that enhance structural integrity. This multi-tier capability maximizes vertical storage space, critical for high-density warehousing.


Forklift-Friendly & Easy Handling

Equipped with 4-way forklift entry skids, the racks enable rapid loading, unloading, and relocation. Locking latches secure the collapsible sides during use, ensuring stability while simplifying folding and assembly—no specialized tools required.


Versatility Across Industries

From light-duty logistics to heavy-duty industrial use, the racks accommodate diverse loads: packaged goods, automotive parts, textiles, and mining equipment. Customizable dimensions and load capacities cater to unique business needs.


Category

Subcategory

Details

Core Structure

Base Frame

Rectangular steel tubes (30×50/40×60mm, 2.0–3.0mm thick); reinforced crossbeams

Support Posts

4 corner square tubes (50×50mm, 2.5–3.5mm thick); cup-shaped stacking connectors

Collapsible Sides

Mesh panels (φ4–6mm steel wires); 2 fixed + 2 movable/hinged sides

Key Accessories

Base skids (4-way forklift entry); locking latches (stable folding/use)

Materials

Frame/Base

Mild Steel Q235/Q355 (high strength, weldable)

Mesh Wires

High-Carbon Steel (ductile, impact-resistant)

Hinges/Latches

Galvanized Steel (rust-proof)

Surface Treatment

Options

1. Hot-Dipped Galvanizing (outdoor/humid use, 5–8 years lifespan)
2. Epoxy Powder Coating (indoor/clean environments, scratch-resistant)
3. Electro-Zinc Plating (light-duty indoor use, cost-effective)

Safety & Compliance

Standards

ISO 9001, AS 4991

Stacking Stability

3–6 layers (for rated loads); robotic welding for joint strength


Load Capacity and Specifications


Model Series

External Dimensions

(L×W×H, mm)

Folded Height

(mm)

Material

Load Capacity

(kg)

Stacking Layers

(Loaded)

Surface Treatment

Standard Universal

1200×1000×1000

180

Mild Steel Q235

1000

4

Powder Coating

Heavy-Duty Industrial

1000×800×770

150

Mild Steel Q235

2000

3

Hot-Dipped Galvanizing

Textile Fabric Roll

1120×1500×1150

200

Mild Steel

1000

4-5

Powder Coating

Mining/Automotive

1125×1125×1000

160

Mild Steel Q235

1200

4

Galvanized

Light-Duty Logistics

900×700×900

140

Steel

800

5

Electro-Zinc Plating


Note:

  • Load Capacity: Maximum static load per rack (dynamic load ≈ 70% of static load)

  • Folded Height: Dimensions when sides are collapsed for storage (saves 70% space)

  • Stacking Layers: Safe stacking capacity for fully loaded racks (varies by load)


Typical Uses


Warehousing & Distribution Centers

Ideal for bulk storage of packaged goods, cartons, and pallets. The stackable design optimizes vertical space, while collapsibility reduces empty rack storage during low-inventory periods.


Manufacturing Facilities

Stores raw materials, work-in-progress parts, and finished products—compatible with automotive components, machinery parts, and metalwork. The heavy-duty variant supports 2000kg loads for industrial-grade use.


Retail & E-Commerce Fulfillment

Streamlines order fulfillment with organized storage of SKUs. The light-duty model (800kg capacity) is perfect for retail backrooms and e-commerce warehouses, enabling quick access and efficient replenishment.


Textile & Fabric Storage

The textile-specific model (1120×1500×1150mm) accommodates fabric rolls without damage, thanks to smooth mesh panels and stable stacking—reducing creasing and improving inventory management.


Mining & Automotive Parts

With 1200kg load capacity and galvanized finish, the mining/automotive variant withstands harsh environments, storing heavy components like engine parts, tools, and mining equipment.


FAQ


What is the maximum static load capacity of these racks?

The load capacity ranges from 800kg (light-duty) to 2000kg (heavy-duty industrial), with the standard universal model supporting 1000kg.


How much space do collapsible racks save?

Folding reduces height by up to 70%, e.g., the light-duty model collapses from 900mm to 140mm, freeing up valuable warehouse space.


Which surface treatment is best for outdoor use?

Hot-dipped galvanizing is recommended for outdoor or humid environments, offering 5–8 years of rust resistance.


Are the racks compatible with all forklift types?

Yes—4-way forklift entry skids allow access from any direction, compatible with standard, narrow-aisle, and reach forklifts.


Project Case


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After Sales Service & Warranty


After Sales Service & Warranty


About US


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Certifications


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Customer Visit


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