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Gravity-Flow FIFO Pallet Flow Racking

Dynamic Racking System (also referred to as Pallet Flow Racking) is a high-density storage solution that uses gravity rollers to optimize inventory management. It supports FIFO (First-In, First-Out) as standard—goods enter from the loading side, move via gravity to the unloading side, separating inbound/outbound traffic flows, reducing forklift travel distance, and eliminating internal transport losses (perfect for fast-moving or perishable SKUs). LIFO (Last-In, First-Out) is available via customized Push Back System, enabling same-side loading/unloading for non-perishable bulk storage. This system boosts warehouse space utilization up to 75% and cuts aisle space by 60% compared to traditional selective racking. Suitable for cold storage (-30°C to room temperature), food & beverage, chemical, and logistics industries.

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Overview


The Pallet Flow Racking system is a cutting-edge high-density storage solution designed to optimize warehouse efficiency through gravity-driven automation. Engineered with inclined gravity rollers or rails, this dynamic system enables automatic pallet movement, eliminating the need for constant forklift intervention and streamlining inventory workflows. As a core offering for bulk storage needs, it prioritizes FIFO (First-In, First-Out) inventory management—ideal for fast-moving or perishable SKUs—while offering customizable LIFO (Last-In, First-Out) options via a push-back configuration for non-perishable goods. Constructed with high-strength Q355 steel, the system delivers robust load-bearing capacity with thinner components, reducing procurement costs without compromising durability. Its modular design adapts seamlessly to diverse pallet sizes and storage requirements, making it a versatile choice for industries ranging from cold storage to logistics. With a space utilization rate of up to 75% and a 60% reduction in aisle space compared to traditional selective racking, Pallet Flow Racking transforms underutilized warehouses into high-performance storage hubs.


Core Advantages


Superior Space Utilization

Maximizes warehouse space utilization by up to 75%, significantly outperforming traditional selective racking. Reduces aisle space by 60%, freeing up valuable floor area for additional storage or operational activities.


FIFO-Focused Inventory Control

Native FIFO inventory system ensures perishable goods, pharmaceuticals, and fast-moving SKUs are rotated efficiently, minimizing waste and maintaining product quality. Separates inbound and outbound traffic flows, eliminating bottlenecks and reducing forklift travel distance.


High-Strength Q355 Steel Construction

Utilizes premium Q355 steel for thinner yet more robust components, lowering material costs while retaining exceptional load-bearing capacity. Complies with industry standards (FEM 10.2.02, ISO9001:2015) for reliability in heavy-duty applications.


Modular & Customizable Design

Adapts to various pallet sizes, weights, and storage layouts through flexible modular components. Supports custom LIFO push-back system configurations for non-perishable bulk storage, offering dual inventory management flexibility.


Reduced Operational Costs

Eliminates internal transport losses by automating pallet movement via gravity, cutting forklift fuel consumption and maintenance expenses. Shortens decision-making processes with direct executive involvement in sales and customization.


Technical Parameters


Specification

Details

Material

High-strength Q355 steel (optional Q235B)

Max Load Capacity

Dependent on pallet size; optimized for standard industrial pallets

Operating Temperature Range

-30°C to room temperature (suitable for cold storage)

Pallet Compatibility

Customizable for W1200mm×D1000mm, W1200mm×D1200mm, and other sizes

Roller Type

Inclined gravity rollers for smooth, automatic movement

Installation Type

User-installable with detailed guides; on-site technician support available

Warranty Period

1-year warranty after installation

Inventory Management Modes

Standard FIFO; customizable LIFO (Push Back System)

Aisle Space Reduction

60% compared to traditional selective racking

Space Utilization Rate

Up to 75%


Typical Uses


Food & Beverage Industry

Ideal for storing perishable items like dairy, produce, and packaged foods, where FIFO rotation prevents spoilage and maintains freshness. The gravity-driven design reduces product handling, minimizing contamination risks.


Cold Storage Facilities

Engineered to withstand temperatures as low as -30°C, making it perfect for frozen food warehouses and refrigerated distribution centers. The robust steel construction resists corrosion in cold, humid environments.


Chemical Industry

Suitable for bulk storage of non-perishable chemicals, solvents, and additives. The LIFO push-back option allows same-side loading/unloading, streamlining handling of heavy or hazardous materials.


Logistics & Distribution Centers

Optimizes storage for fast-moving SKUs, reducing forklift travel time and improving order fulfillment speed. Separates inbound and outbound flows to eliminate traffic congestion in high-volume facilities.


Manufacturing Plants

Stores bulk raw materials, components, and finished goods efficiently, supporting just-in-time production workflows. The modular design adapts to changing production needs and pallet sizes.


FAQ


What makes Pallet Flow Racking different from traditional selective racking?

Pallet Flow Racking uses gravity rollers for automatic pallet movement, enabling 75% space utilization (vs. lower rates for selective racking) and separating inbound/outbound traffic. It eliminates unnecessary forklift trips, reducing operational costs and transport losses.


Can Pallet Flow Racking support LIFO inventory management?

Yes—via a customizable Push Back System, the racking supports LIFO for non-perishable bulk storage, allowing same-side loading/unloading to simplify operations for stable, long-shelf-life products.


Is the system compatible with different pallet weights?

Absolutely. Constructed with Q355 steel, the racking handles varying pallet weights (consult technical specs for limits) and can be customized to accommodate heavy-duty or light-duty loads based on your needs.


How does Pallet Flow Racking perform in cold storage?

It’s engineered for cold storage environments down to -30°C, with corrosion-resistant components and stable performance in low temperatures—making it a top choice for frozen food and refrigerated logistics.


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