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Cold-Storage High-Density Drive-in Racking

Drive-in Racking is a high-density storage solution accessible only from one end of the storage channel, allowing forklifts to drive directly into racking lanes for pallet access. It optimizes LIFO (Last-In, First-Out) inventory management and boosts warehouse space utilization up to 75%—ideal for bulk storage of fewer SKUs like food & beverages, daily necessities, fast-moving consumer goods (FMCG), and more. Suitable for cold storage (-40°C to room temperature), chemical, and logistics industries, this system cuts aisle space by 60% compared to traditional selective racking.

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Overview


The Drive-in & Drive-through Racking system is a high-performance high-density storage solution designed for businesses handling high-volume, low-SKU goods. This innovative system optimizes warehouse space by reducing aisle requirements, enabling forklifts to drive directly into storage channels for seamless pallet access. Available in two configurations—Drive-in Racking (LIFO: Last-In, First-Out) for batch storage and Drive-through Racking (FIFO: First-In, First-Out) for high-turnover items— it boosts space utilization up to 75% while streamlining inventory management. Crafted with Q355 high-strength steel and modular design, it is ideal for industries like food & beverage, cold storage, chemicals, and manufacturing, where efficient bulk storage and quick access are critical.


Core Advantages


Exceptional Space Utilization

By eliminating redundant aisles, the system reduces aisle space by 60% compared to traditional selective racking, maximizing storage density up to 75%. This allows warehouses to store more pallets in the same footprint, directly addressing the challenge of limited space in urban or high-cost locations.


Flexible Inventory Management

With two configurations, the system adapts to diverse inventory needs: Drive-in Racking supports LIFO management, perfect for non-perishable goods or batch-ordered items; Drive-through Racking enables FIFO rotation, essential for fresh produce, short-shelf-life products, and fast-moving consumer goods (FMCG). This flexibility ensures optimal inventory control for different product types.


High-Strength & Cost-Efficient Construction

Manufactured with Q355 high-strength steel, the system features thinner yet robust components that reduce material costs without compromising load-bearing capacity. Rigorous testing of raw materials ensures compliance with FEM 10.2.09 and AS4084 standards, guaranteeing durability even in heavy-use environments.


Modular Adaptability

The modular design allows easy adjustments to fit different pallet sizes, storage heights, and facility layouts. Whether you need to expand storage capacity or reconfigure existing channels, the system can be modified without major renovations, supporting business growth and changing inventory needs.


Cold Storage Compatibility

Engineered to withstand extreme temperatures, the system operates reliably in environments ranging from -40°C to 40°C, making it suitable for cold chain logistics and frozen food storage. The corrosion-resistant steel and frost-resistant components ensure performance in harsh cold conditions without degradation.


Streamlined Bulk Handling

Forklifts can drive directly into storage channels, eliminating the need for manual pallet movement and reducing loading/unloading time. The forklift floor guides (U-model/L-model) ensure safe navigation, while the sturdy pallet rails provide stable support for heavy loads—improving operational efficiency and reducing labor costs.


Technical Parameters


Parameter

Specification

Core Material

Q355 High-Strength Steel

Storage Configuration

Drive-in (LIFO) / Drive-through (FIFO)

Operating Temperature Range

-40°C to 40°C (cold storage compatible)

Unit Load Capacity

Up to 3000 kg per pallet position

Aisle Width

1.8-2.5m (optimized for standard forklifts)

Compatible Pallet Sizes

Customizable (EU: 800x1200mm; US: 48x40in)

Modular Features

Adjustable beam heights, expandable channel length

Certifications

FEM 10.2.09, AS4084-2012, ISO9001:2015, CE

Installation Type

Modular assembly (user-installable with guide)

Warranty Period

1-year warranty after installation


Typical Uses


Food & Beverage Industry

Ideal for storing bulk quantities of non-perishable goods (e.g., canned foods, bottled drinks) with Drive-in Racking (LIFO) or fresh produce (e.g., fruits, dairy) with Drive-through Racking (FIFO). The cold storage compatibility supports frozen food warehouses and beverage distribution centers.


Fast-Moving Consumer Goods (FMCG)

Supports high-turnover items like toiletries, cleaning products, and packaged snacks. The FIFO configuration ensures older inventory is dispatched first, reducing waste and maintaining product freshness—critical for FMCG retailers and distributors.


Chemical Storage Facilities

Safely stores bulk chemicals, solvents, and industrial materials. The high-strength steel construction resists corrosion from chemical fumes, while the compact design minimizes exposure risks by centralizing storage in dedicated channels.


Cold Chain Logistics

Designed to operate in freezing temperatures (-40°C), the system is perfect for frozen food distributors, pharmaceutical warehouses, and cold chain facilities. The frost-resistant components and stable structure ensure reliable performance in harsh cold environments.


Manufacturing Warehouses

Stores raw materials (e.g., steel coils, plastic pellets) and finished goods in bulk. The LIFO configuration supports batch production, while the high-density design frees up space for manufacturing equipment and assembly lines.


FAQ


What types of goods are best suited for Drive-in Racking?

Drive-in Racking is ideal for low-SKU, high-volume goods like bulk chemicals, non-perishable food, and raw materials. It works best for items with long shelf lives or batch-ordered products where LIFO inventory management is acceptable.


Can the system be used in cold storage facilities?

Yes! The system is specifically engineered for cold storage compatibility, operating reliably in temperatures as low as -40°C. All components are frost-resistant and corrosion-proof, making it a top choice for frozen food and pharmaceutical warehouses.


How does Drive-through Racking support FIFO inventory management?

Drive-through Racking features open channels accessible from both ends: goods are loaded from one side and retrieved from the opposite side, ensuring the first pallets stored are the first to be dispatched—perfect for perishable goods or items with strict expiration dates.


Is the system compatible with standard forklifts?

Absolutely. The aisle width (1.8-2.5m) and forklift floor guides are designed to work with most standard forklifts. We also offer custom configurations for specialized forklifts or narrow-aisle equipment—contact our team for compatibility checks.


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